Plan

Four phases, from site agreements and feasibility work now to a full build by 2032 and green steel after that.

2026-27site agreements, feasibility, first contracts
2028construction starts
2032full build

Phases

Phase 0

  • Years 2026-2027
  • Budget $500K to $1M

Site leases, a feasibility study, seed funding, a plan for working with First Nations, front-end engineering (FEED), and referral to the Major Projects Office (MPO).

Phase 1

  • Years 2028-2030
  • Build cost $368.4M
  • After credits and grants $110.3M

Build the electrolyzer and the fuelling hub. Start trailer deliveries and fuel the first customers. Test pyrolysis.

Phase 2

  • Years 2030-2032

Run the electrolyzer at full capacity and grow pyrolysis. Add the remaining customers. Start blending hydrogen into FortisBC gas.

Phase 3

  • Years 2033+
  • Added capacity +107 MW
  • Build cost $186.4M

Supply hydrogen for green steel. A plant in the Elk Valley makes HBI, a form of iron for steelmaking (250,000 t/yr base case, using 36,986 kg/day of hydrogen). The HBI is exported to Asia-Pacific, and coal workers get a just transition. Phase 3 adds $15.7M/yr to Phase 1, for $46.1M combined operating profit a year.

Status

The next step is four contracts that lock in the economics: customer supply contracts, off-peak power, a carbon buyer and the Burrard site lease.

See the detail

Completed

  • Executive briefing V6 complete
  • Economic model draft complete
  • 30+ organizations identified, from suppliers to customers
  • Burrard Thermal site analysis complete

Next steps

  • BC Hydro site lease agreement
  • VFPA land lease for Waterfront hub
  • UVic IESVic feasibility study
  • NRCan / ISED funding application
  • NorthX Climate Tech seed funding
  • MPO referral as Project of National Interest
  • Plan with First Nations for involvement and ownership

Deliverables by phase

Each phase has a gate. PDEC moves to the next one only when the contracts and funding for it are in place.

See the detail

Phase 0: Pre-development

Years 2026-2027. Budget $500K to $1M

  • Get letters of interest from TransLink, CPKC and BC Ferries to show committed demand
  • Talk to BC Hydro about leasing Burrard Thermal before it reapplies to the BCUC to decommission the site
  • Start the VFPA land lease for the Waterfront fuelling hub
  • Bring in an industry partner to co-develop the project (HTEC, an infrastructure fund or a large energy company)
  • Hire UVic IESVic for a techno-economic feasibility study, co-sponsored by BC Hydro and VFPA
  • Start formal talks with Tsleil-Waututh Nation about an ownership share, in line with DRIPA
  • Apply to the NRCan Clean Fuels Fund and NorthX Climate Tech for Phase 0 funding
  • Assess the Burrard Thermal site: test for contamination, review the structures and scope any cleanup
  • Ask the MPO to designate PDEC a Project of National Interest

Phase 1: First hydrogen

Years 2028-2030. Capex $368.4M, or $110.3M after tax credits, grants and offsets

  • Install a 20-40 MW PEM electrolyzer at Burrard Thermal
  • Build the Waterfront hub with 700-bar pumps and ship fuelling (marine bunkering)
  • Start tube trailer deliveries (a 25-minute drive between sites)
  • Start fuelling the first customers: West Coast Express, SeaBus, transit buses, port cranes
  • Start a methane pyrolysis pilot on the existing FortisBC gas pipeline
  • Set up a BCIT hydrogen safety certification program
  • Close CIB, LCFS and Canada Public Transit Fund financing to pay for Phase 1

Phase 2: Scale-up

Years 2030-2032

  • Expand the electrolyzer to meet the full 23,627 kg/day of demand
  • Grow methane pyrolysis to 35% of production and sell the solid carbon
  • Add the remaining customers: Hullo Ferries, BC Ferries, Harbour Air, port trucks
  • Start blending hydrogen into FortisBC's natural gas network
  • Start talks with DND on hydrogen for shore power at CFB Esquimalt (IDEaS program, Energy Performance Contracts)

Phase 3: Green steel corridor and export

Years 2033+

  • Ship green hydrogen by CP Rail to an HBI plant in the Elk Valley
  • Refuel CPKC hydrogen locomotives at Burrard Thermal
  • Steady industrial supply for Nippon Steel (owns 20% of Elk Valley Resources, EVR) and POSCO (owns 3% of EVR) through the Port of Vancouver
  • Export green HBI to Asia-Pacific steelmakers to replace iron made with coal in blast furnaces
  • Follow the federal Sustainable Jobs Act for a just transition of 5,400 Elk Valley coal workers
  • Sell solid carbon to electric arc furnace (EAF) steelmakers for electrodes and carburizer
  • Supply more to defence: naval shore power, synthetic jet fuel for 19 Wing Comox, and hydrogen for remote NORAD microgrids

Funding by phase

Each phase draws on programs that already exist, from early grants to the Canada Infrastructure Bank and the Clean Hydrogen tax credit.

See the detail

Which funding source applies to which phase. Phase 2 and 3 sources are not yet assigned. All figures in $CAD.

Funding instrument Phase 0 Phase 1 Phase 2 Phase 3 Type
Industry equity Ballard, Corvus, Indigenous Equity
NorthX Climate Tech Seed funding Non-dilutive grant / repayable
Canada Infrastructure Bank $337M precedent (HTEC) Loan
Provincial LCFS Initiative $133M precedent (HTEC) Initiative Agreements
NRCan Clean Fuels Fund Co-sponsor Production infrastructure Grant
Canada Public Transit Fund (replaced ZETF) Transit and marine Grant
ISED Strategic Response Fund (replaced SIF) $5B program; $49M SIF precedent (HTEC) Grant / loan
PacifiCan Regional development Grant
Budget 2025 Super-Deduction Immediate expensing Tax incentive
$5B Trade Diversification Fund Port and rail infrastructure Federal program
Major Projects Office Referral Fast-track permitting Designation
UVic research funding Feasibility study (TEA) NSERC / internal
DND IDEaS Program H2 storage R&D ($6.75M) Grant (phased)

Risk register

The main risks, how likely each one is, and what PDEC does about it.

See the detail

Each risk is rated for likelihood and impact, with PDEC's response.

BC Hydro declines site lease

Likelihood medium. Impact critical.

Several groups want to reuse the site for industry, which helps. Port Moody council wants it reused. If the lease falls through, other former industrial sites in Metro Vancouver could work, such as the Deltaport area.

BCUC blocks Burrard reuse

Likelihood low. Impact critical.

The BCUC rules on decommissioning only. Leasing the site is a BC Hydro real estate decision. A federal Major Projects Office designation may override the provincial process.

Key offtakers don't commit

Likelihood medium. Impact high.

26 uses across 11 sectors add up to about twice what the plant can make, so PDEC can pick its anchor customers. The largest single use is 13% of the pipeline. Industrial and regulated buyers (Burnaby refinery, YVR SAF, industrial gas wholesale) do not wait on fleet replacement cycles. Phase 1 works with 4 customers.

Battery-electric displaces hydrogen

Likelihood medium. Impact medium.

Batteries are winning where vehicles can charge at the depot. TransLink is growing to 178 battery buses, and BC Ferries' Island Class runs on batteries. Those operators chose batteries when hydrogen cost $16.50/kg retail. At PDEC's $6.50/kg ($5.75 bulk, $7.63 delivered), about 13% below diesel, the numbers change the next time each operator buys equipment. PDEC's customer plan also starts with rail, port equipment, port trucks and long-range ships, where batteries are weakest.

CIB/federal funding not secured

Likelihood medium. Impact high.

There are many funding sources: CIB, LCFS, Canada Public Transit Fund, Strategic Response Fund, PacifiCan and Budget 2025. The Clean Hydrogen ITC is now law. HTEC got a $337M CIB investment commitment, $133M through LCFS and $49M from SIF. Provincial programs can fund PDEC on their own.

Carbon product price below modelled

Likelihood medium. Impact medium.

Modelled at $1,000/t, the price PDEC plans to lock in with a carbon offtake contract before construction. North American carbon black spot was about CAD $2,585/t in July 2026, so that is about 40% of spot. At $188/t, the lowest price tested, PDEC still earns $23.8M EBITDA a year.

Construction cost overruns

Likelihood medium. Impact high.

Phase 1 capex is $368.4M before support, including a 25% contingency, or $110.3M after tax credits, grants and offsets. The model pays for a new substation, dock and water connection, so reusing Burrard's existing ones would save money. The electrolyzer and compressors would be bought on fixed-price EPC contracts. Building in phases lets PDEC change scope as it goes.

Environmental contamination at Burrard

Likelihood low to medium. Impact high.

Phase 0 includes a site assessment. Under the Environmental Management Act, BC Hydro is responsible for contamination that is already there. Cleanup costs do not pass to the tenant.

Defence offtaker timeline uncertainty

Likelihood medium. Impact medium.

DND takes 3-7 years to buy. Shore power is the likely first use (medium-high confidence, 3-5 yr). Submarine refuelling and SAF would be extra. The project makes money with no defence demand at all, because civilian customers carry the base load whatever the military decides.

First Nations opposition

Likelihood low. Impact critical.

Talks started early. Four Nations are being engaged: Tsleil-Waututh, Squamish, Musqueam and Haisla. Three already do clean energy work in the region (Tsleil-Waututh with GCT, Haisla with HaiSea, Squamish with UBC). PDEC is set up to offer an ownership share and revenue sharing from day one.

What PDEC needs next

Four contracts lock in the economics before anything is built. If you could sign one of them, or help find who will, a short call is the next step.

  • Customer contracts

    Fleet, marine, port and industrial hydrogen buyers. They commit to buy a set volume at $6.50/kg, and the price never drops below $5.20/kg.

  • Off-peak power

    BC Hydro. A supply agreement at about 5.5 cents a kilowatt-hour, with the plant running when power is cheapest.

  • Carbon buyer

    Makers of steel, batteries, tires and building materials. They buy the solid carbon left when the plant splits natural gas, at $1,000 a tonne or better.

  • Anchor volumes

    Transit, ferry and port operators. Committed volumes that keep the plant running at 85% of capacity.